Project Portfolio

Major Projects & Achievements

Showcasing our expertise through successful project deliveries across sugar mills, fertilizer plants, and industrial facilities with proven track record of excellence

Major Project Highlights

Real project documentation showcasing our capabilities across various industrial sectors

Molasses Tank Fabrication - Balrampur Chini Mills
Molasses Tank Fabrication - Balrampur Chini Mills

Balrampur Chini Mills Ltd. (BCML)

Gularia Unit, Uttar Pradesh

Complete fabrication and erection of molasses storage tank with diameter 30m for 160 KLPD multi-product distillery, including associated piping systems.

Project Scope:

  • Molasses Storage Tank (Diameter 30m)
  • Associated Piping Systems
  • Structural Support Framework
  • Quality Testing & Commissioning
7.5-Ton Transformer Erection - Bajaj Hindusthan Sugar
7.5-Ton Transformer Erection - Bajaj Hindusthan Sugar

Bajaj Hindusthan Sugar Ltd.

Palia Kalan, Kheri, U.P.

Complete erection of 7.5-ton transformer with mechanical works, thermal insulation, and platform construction with safety guards.

Project Scope:

  • 7.5-ton Transformer Installation
  • Mechanical Works & Foundation
  • Thermal Insulation & Lagging
  • Safety Platform with Guards
Granulation Plant Setup - Bhoomi Shakti
Granulation Plant Setup - Bhoomi Shakti

Bhoomi Shakti Granulation Plant

Potash Project Site

Full setup and mechanical works for potash granule processing facility including cooler drum maintenance and NPK processing systems.

Project Scope:

  • Potash Granule Processing Setup
  • Cooler Drum Maintenance
  • NPK Processing Systems
  • Quality Control Infrastructure
Fire Hydrant Network Installation
Fire Hydrant Network Installation

Various Industrial Units

Uttar Pradesh

End-to-end fire hydrant piping solutions including firefighting and detection systems tailored to all industrial scales.

Project Scope:

  • Fire Hydrant Piping Network
  • Detection Systems Installation
  • Safety Compliance Implementation
  • Emergency Response Setup
Bagasse Handling System - Gularia Chini Mill
Bagasse Handling System - Gularia Chini Mill

Gularia Chini Mill Ltd.

Gularia Unit, BCML

Design and construction of comprehensive bagasse handling systems including overhead crane shade structures and conveyor galleries.

Project Scope:

  • Bagasse Handling Systems
  • Overhead Crane Shade Structures
  • Belt Conveyor Galleries
  • Material Management Systems
Calandria PANs Fabrication - BCML
Calandria PANs Fabrication - BCML

Balrampur Chini Mills Ltd.

Multiple Units

Heavy-duty fabrication and erection of Calandria PANs weighing up to 80 tons for sugar processing operations.

Project Scope:

  • 80-ton Calandria PANs Fabrication
  • Heavy Lifting Operations
  • Precision Installation & Alignment
  • Quality Assurance & Testing

Project Gallery

Expert welding services

Expert Welding

Overhead crane and shade structure

Crane & Structure

Fire fighting pipeline erection

Safety Systems

Bagasse yard shade erection

Bagasse Handling

Our Esteemed Clients

We take pride in serving some of the most respected names in the sugar, chemical, power, and engineering industries

Balrampur Chini Mills Ltd. (BCML)
Gularia Unit
Kumbhi Unit
Other BCML units in Uttar Pradesh

Services Provided: Insulation, structure erection, granulation plant setup, molasses tanks, bagasse handling systems, conveyor erections

Bajaj Hindusthan Sugar Ltd.
Palia Kalan, Kheri, U.P.

Services Provided: Transformer erection, mechanical works, thermal insulation, platform works with safety guards

Gularia Chini Mill Ltd.
Main Unit

Services Provided: Dismantling and maintenance of insulation systems, structural fabrication, fire fighting system installations

Bhoomi Shakti Granulation Plant
Potash Project

Services Provided: Full setup and mechanical works for potash granule processing

Zuari Industries Ltd
Gobind Sugar Mill, Aira Unit, Lakhimpur Kheri, Uttar Pradesh

Services Provided: Industrial fabrication, erection, and maintenance services

Client Testimonials & Reviews

Authentic feedback from industry leaders who have trusted us with their critical industrial projects

Rajesh Kumar Sharma

Rajesh Kumar Sharma

Chief Engineer

Balrampur Chini Mills Ltd.

Molasses Tank Fabrication & Insulation Works

"V.K. Insulations has been our trusted partner for over 8 years. Their recent molasses tank fabrication project was completed with exceptional precision and within the committed timeline. Mr. Vijay Kumar's personal involvement and the team's technical expertise are unmatched in the industry. The quality of welding and structural integrity exceeded our expectations."

Suresh Chandra Gupta

Suresh Chandra Gupta

Plant Manager

Bajaj Hindusthan Sugar Ltd.

Transformer Erection & Thermal Insulation

"The 7.5-ton transformer erection project was handled with utmost professionalism. Their safety protocols, quality of work, and timely completion exceeded our expectations. The thermal insulation work has significantly improved our energy efficiency. We highly recommend V.K. Insulations for any industrial mechanical work."

Dr. Amit Verma

Dr. Amit Verma

Technical Director

Bhoomi Shakti Granulation Plant

Complete Granulation Plant Setup

"V.K. Insulations delivered a turnkey solution for our potash granulation plant. Their understanding of fertilizer processing requirements and attention to detail in cooler drum maintenance was impressive. The project was completed 15 days ahead of schedule with excellent value for money. Their technical team's expertise in NPK processing is commendable."

Manoj Singh

Manoj Singh

Maintenance Head

Gularia Chini Mill Ltd.

Bagasse Handling System & Fire Safety

"Their bagasse handling system installation and fire safety pipeline work has significantly improved our operational efficiency by 20%. The team's expertise in sugar mill operations is evident in every aspect of their work. The overhead crane shade structure they erected has been functioning flawlessly for over 2 years now."

Pradeep Kumar Jain

Pradeep Kumar Jain

Project Manager

Zuari Industries Ltd.

Industrial Fabrication & Erection

"Working with V.K. Insulations for our Gobind Sugar Mill project was a great experience. Their fabrication quality, erection precision, and post-installation support demonstrate their commitment to excellence. They completed the project within budget and timeline, maintaining the highest safety standards throughout."

Vikash Agarwal

Vikash Agarwal

Operations Manager

Kumbhi Sugar Mills

Comprehensive Insulation & Maintenance

"V.K. Insulations has been maintaining our insulation systems for the past 5 years. Their preventive maintenance approach has reduced our energy costs by 15% and improved overall plant efficiency significantly. Their response time for emergency repairs is excellent, and the quality of work is consistently high."

Ankit Sharma

Ankit Sharma

Production Manager

Balrampur Chini Mills Ltd.

Calandria PANs Fabrication

"The 80-ton Calandria PANs fabrication and installation was a complex project that V.K. Insulations handled with remarkable expertise. Their precision in heavy lifting operations and quality assurance processes ensured zero downtime during installation. The structural integrity and finish quality are outstanding."

Deepak Kumar

Deepak Kumar

Safety Officer

Multiple Industrial Units

Fire Fighting Systems Installation

"V.K. Insulations' fire fighting pipeline installations across our facilities have been exemplary. Their understanding of safety compliance requirements and attention to emergency response systems is impressive. All installations passed safety audits with flying colors, and their maintenance support is reliable."

Project Statistics

Numbers that reflect our commitment to excellence and client satisfaction

500+

Projects Completed

33+

Years Experience

100%

Client Satisfaction

50+

Skilled Professionals

4.9/5

Google Rating

41 Reviews

Ready to Start Your Project?

Join our satisfied clients and experience the V.K. Insulations difference in your next industrial project